INDUSTRIES AND APPLICATIONS
Manufacturing & Research
PIONEERING OUTCOMES
Customized &
Versatile Problem Solving
From Concept to Wide-Scale Production
McDanel custom ceramics, optics, windows, glass tubing, and rods support research and manufacturing in university, national, and industrial labs worldwide, powering instrumentation, analytics equipment, prototyping, and specialized OEM components. Through direct engineer-to-engineer collaboration, we deliver solutions that improve process efficiency, extend operational life, reduce costs, and enhance yields across industries including energy, metallurgy, chemical processing, and sensor technologies. Custom or industry standard specifications available in scalable quantity.
MANUFACTURING & RESEARCH APPLICATIONS
heater protection tube & process tubing
McDanel's high-purity alumina, mullite, and SiAlON ceramic tubes provide exceptional thermal shock resistance, mechanical strength, and chemical stability, ensuring consistent heat distribution, longer heater life, and reliable performance in demanding industrial processes such as metallurgy, chemical processing, and materials synthesis.
RELATED PRODUCTS: Furnace Tubes
Optics & Windows
McDanel delivers sight glass and sapphire windows for optics, chemical processing, extraction, high-temperature furnaces, and flame detection applications, where they provide durable, transparent barriers that withstand extreme heat, corrosive chemicals, and abrasive environments. These windows enable safe visual observation, accurate monitoring, and reliable process control in both manufacturing and R&D settings, while maintaining high optical clarity and thermal shock resistance under demanding conditions.
RELATED PRODUCTS: Sight Windows
Windows
McDanel provides precision grinding and cutting solutions that produce highly accurate glass components for manufacturing and R&D industries, enabling tight tolerances, consistent dimensions, and smooth finishes. These capabilities support the fabrication of sight windows, optical elements, sensor components, and specialized process glass, ensuring reliable performance, repeatable results, and seamless integration into complex industrial and research systems.
RELATED PRODUCTS: Precision Ground & Cut
tubulation glass
McDanel provides precision cutting and glazing services that create accurately sized and polished tubular glass components for manufacturing and R&D industries. These services ensure smooth edges, precise dimensions, and high-quality surface finishes, enabling reliable measurement, observation, and process control in laboratory equipment, industrial instrumentation, and experimental setups.
RELATED PRODUCTS: Precision Cut & Glaze
Exhaust Tubing
McDanel precision drawing, cutting, and glazing services produce high-quality glass exhaust tubing for manufacturing and R&D industries. These processes ensure uniform wall thickness, precise dimensions, smooth surfaces, and chemical-resistant finishes, enabling reliable gas flow, accurate testing, and long-term durability in industrial processes and laboratory exhaust systems.
RELATED PRODUCTS: Precision Draw & Cut Precision Cut & Glaze
Body GLass
McDanel provides precision cutting and glazing services to manufacture high-quality body glass components for manufacturing and R&D applications. These services ensure exact dimensions, smooth edges, and polished surfaces, enabling durable, accurate, and visually clear components for equipment enclosures, observation panels, and protective barriers in industrial and laboratory settings.
RELATED PRODUCTS: Precision Cut & Glaze
steel sheet coating
The McDanel WearGuard® Bearing System provides high-temperature, corrosion-resistant ceramic bearing components that ensure stable, low-friction strip movement through molten metal baths. This improved mechanical stability reduces vibration, extends service life, and supports consistent coating thickness, higher line speeds, and more reliable process experimentation.
RELATED PRODUCTS: WearGuard® Bearing System
HEAT TREATMENT
McDanel Zirconia materials enable heat treatment applications by providing high-temperature stability and oxygen-ion conductivity, allowing accurate measurement of oxygen partial pressure in furnace atmospheres. The company’s Metrazil® Oxygen Sensors use this zirconia technology to deliver real-time, in-situ atmosphere monitoring, helping manufacturers precisely control oxidation and reduction conditions for consistent material properties and process quality.
RELATED PRODUCTS: Oxygen Sensors
Kilns & furnaces
McDanel alumina, mullite, and zirconia tubes and crucibles offer exceptional thermal stability and resistance to chemical corrosion at high temperatures, protecting internal components and materials during firing processes. Their durability and low reactivity help maintain controlled thermal environments and extend service life, ensuring consistent performance in demanding industrial heat-treat and ceramic firing applications.
corona treatment
McDanel alumina corona treatment extruded tubes enable corona surface treatment by acting as high-performance ceramic dielectric housings or insulators for corona electrodes that withstand the high voltages and heat in corona equipment while maintaining electrical insulation. Their purity, thermal stability, and dielectric strength support stable corona discharges that increase surface energy on plastics and films, improving adhesion for coatings, inks, and adhesives.
RELATED PRODUCTS: Corona Electrode Tube
excimer laser preionizer
McDanel alumina corona discharge electrode tubes provide the high-purity, high-dielectric insulation and thermal stability needed to support and protect corona electrodes in excimer laser preionizers under high-voltage, high-temperature conditions. By maintaining consistent discharge characteristics and electrical isolation, these alumina tubes help create uniform preionization of the laser gas, improving pulse stability and overall laser performance.
RELATED PRODUCTS: Corona Discharge Electrode Tube
ozone generators
McDanel alumina corona discharge electrode tubes serve as high-dielectric, high-purity ceramic barriers that sustain stable corona discharge under high voltage while electrically isolating the electrodes. Their excellent thermal conductivity and chemical resistance to ozone-rich environments help maintain consistent ozone output, extend component life, and improve overall generator reliability.
RELATED PRODUCTS: Corona Discharge Electrode Tube
nuclear power generators
McDanel glass sight windows provide hermetically sealed, high-clarity viewing ports that withstand extreme pressure, temperature, and chemical environments inside reactor systems and auxiliary equipment, allowing operators to visually monitor critical internal processes without compromising system integrity. These robust sight windows help ensure safe inspection of fluid levels, flow paths, and operational conditions in nuclear generation and research environments where reliability and durability are essential for safety and performance.
RELATED PRODUCTS: Sight Windows
Oil and gas hermetic windows
McDanel glass and sapphire sight windows provide high-strength, chemically resistant, and optically clear barriers that withstand extreme pressures, temperatures, and corrosive environments in downhole, subsea, pipeline, and processing systems. Their durability and optical clarity allow reliable visual monitoring, flame detection, and process observation while maintaining hermetic seals critical for safety and operational integrity.
RELATED PRODUCTS: Sight Windows
fiber-optic systems
McDanel Precision Draw & Cut and Glaze services deliver custom-shaped, high-purity glass components with exact dimensions and smooth finishes tailored for optical alignment and connectivity. These services ensure superior surface quality and dimensional accuracy, minimizing signal loss and enhancing performance and reliability in fiber-optic communications and sensing applications.
RELATED PRODUCTS: Precision Draw & Cut Precision Draw & Glaze
laser systems
McDanel Precision Bore & Grind services produce high-precision, dimensionally accurate glass components such as lenses, apertures, and tubes that meet exacting optical tolerances. Their superior surface finish and concentricity ensure optimal beam alignment, minimal optical distortion, and reliable performance in demanding laser applications.
RELATED PRODUCTS: Precision Bore & Grind
automotive lighting
McDanel Precision Cut Glass services provide custom-shaped, high-clarity glass components that fit precisely into complex headlight and signal assemblies. Their exact dimensional control and smooth surface finishes ensure optimal light transmission, uniform illumination, and long-term durability under automotive operating conditions.
RELATED PRODUCTS: Precision Cut
high voltage ev charger switches
McDanel Precision Assembly services enable high-voltage EV charger switches by accurately integrating glass insulators, substrates, and components into compact, electrically stable assemblies. Their precise alignment and hermetic sealing ensure reliable dielectric performance, safety, and long-term durability under high-voltage operating conditions.
RELATED PRODUCTS: Precision Assembly
QUALITY, SERVICE & TECHNOLOGY
The McDanel Difference
001
The ability of ceramic and glass components such as tubes and crucibles to withstand high temperatures without significant deformation or degradation is crucial for the extreme environments found in manufacturing applications such as kilns and furnaces used in the glass, metals, ceramics, and chemical industries.
High-Temperature Stability
002
McDanel products are indispensable for components that are subjected to abrasive wear, high stress, and friction. They are used in manufacturing processes as cutting tools, grinding media, bearings, seals, nozzles, and wear linings where they outperform traditional metallic materials.
Extreme Hardness & Wear Resistance
003
Built clear and engineered solid, McDanel glass and sapphire optics and windows provide the utmost in optical clarity. McDanel Sight Windows allow for users and sensors to have an unobstructed view into processes with the most demanding environment and temperatures were other solutions fail.
TRANSPARENT & CLEAR
004
The insulating properties of McDanel ceramics provide superior protection from electrical interference and short circuits while also providing excellent thermal insulating properties in demanding applications for electronic devices and analytical instruments.
Excellent Electrical & Thermal
Insulation
005
McDanel specializes in producing high performance sight windows for the Nuclear industry, serving both power generation and R&D sectors. Our product line features both flanged and NPT sight windows, engineered to withstand direct exposure to highly radioactive environments without compromising performance. With a 99.8% approval rate, McDanel’s sight windows are trusted for use in nuclear energy equipment and the manufacturing of essential core components.
Specialized Nuclear Capabilities
006
McDanel engineers superior glass-to-metal sealed stems, feedthroughs, and sealed glass envelopes for vacuum tubes, sensors, photomultipliers, analytic instrumentation, and other applications.
Glass-to-metal sealing & hermetic
components fabrication
007
McDanel delivers custom glass containments and components with tight tolerances on inside and outside diameter, concentricity, and spec-specific length. Our manufacturing process includes rigorous cleaning and inspection to ensure contaminant-free parts, which is critical in R&D and manufacturing of high-reliability components.
High-precision tolerances & quality
control
